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Calibration gas cylinder online supplier UK: Shielding Gas for Gas Metal Arc Welding: For GMAW the additions of helium range from around 25% helium up to 75% helium in argon. By adjusting the composition of the shielding gas, we can influence the distribution of heat to the weld. This, in turn, can influence the shape of the weld metal cross section and the speed of welding. The increase in welding speed can be substantial, and as labor costs make up a considerable amount of our overall welding costs, this can relate to a potential for significant savings. The weld metal cross section can also be of some consequence in certain applications.
Why is argon the specialist gas of choice when welding? In the manufacturing industry, when welding you know the importance of shielding gases. But do you know some gases are more preferable than others? More importantly, do you know why? The entire purpose of shielding gases is to prevent the welding area from atmospheric elements. Such exposure could leave you with a sub-optimal weld. If elements do come into contact with the welding area, it can reduce the overall quality which could jeopardise the whole operation.
No shielding gas exists that fits all applications. So the first step is to decide what you want to improve in your welding and match this to the benefits the shielding gas can bring. Just remember the gas may change as the thickness of material increases. For example, with components that have to be painted or coated after MIG welding it is important that the amount of spatter produced is kept to a minimum. Using carbon dioxide can cause large amounts of spatter to be ejected from the weld pool damaging the surface of the component. A change to Argoshield Heavy can halve the amount of spatter produced. Moving to Argoshield Universal can halve it again. See more info at Calibration Gas Suppliers UK.
The primary task of a shielding gas is to protect the weld pool from the influence of the atmosphere, i.e. from oxidation and nitrogen absorption, and to stabilize the electric arc. The choice of shielding gas can also influence the characteristics of the weld penetration profile. The basic gas for MIG/MAG welding is argon (Ar). Helium (He) can be added to increase penetration and fluidity of the weld pool. Argon or argon/helium mixtures can be used for welding all grades. However, small additions of oxygen (O2) or carbon dioxide (CO2) are usually needed to stabilize the arc, improve the fluidity and improve the quality of the weld deposit. For stainless steels there are also gases available containing small amounts of hydrogen (H2). Quad gases are mainly used within Marine environments. Quad gases are a four gas mix. Supplied in a range of lightweight cylinders and made from aluminum. Both reactive and non-reactive mixtures are available.
Many of the gases fall within the scope of the Control of Substances Hazardous to Health Regulations (COSHH) 2002 (Amendment) 2004, which require that exposure to them is maintained below concentrations known as Workplace Exposure Limits (WELs). WEL values are given in Guidance Note EH40 from the Health and Safety Executive (HSE), which is usually updated annually. Source: https://www.weldingsuppliesdirect.co.uk/.